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Myths about Aluminium Brazing Fluxes – Part 2

In Myths about Aluminium Brazing Fluxes Part 1 we reported about the rumor that fluxes with a lower melting range are superior. Now we take a look to another Myths about Aluminium Brazing: Myth – A Flux with Smaller Particle Size is More “ACTIVE” and Leaves Less Flux Residue Some rumours have been spread that a […]

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Myths about Aluminium Brazing Fluxes – Part 1

Myth – Fluxes With a Lower Melting Range are Superior There are claims that a lower melting point flux is better for brazing (i.e. melting between 550 and 560°C – approximately 10 – 15°C below conventional fluxes). The idea here is to try to fool the engineer by illustrating the merits of “early” flux melting, […]

Invitation to the 2016 SOLVAY International Brazing Seminar

The Theory and Practice of the Flame- and Furnace-Brazing of Aluminium    Dates: September 6 & 7, 2016 in Hannover/Germany      Purpose of the Seminar:  This technical training seminar will be presented in the English language at the Conference Centre and laboratories of Solvay GmbH, in Hannover, Germany. It will provide information concerning the […]

SECO/WARWICK Webinar: Low Volume Cab Systems/Vacuum Purging

Looking for alternatives of a standard aluminium brazing process with a lower level of nitrogen consumption or you are involved in the process of heat exchangers manufacturing, especially in the automotive and aftermarket, don’t miss the Webinar. SECO/WARWICK guarantee a high quality of brazing process of elements, especially for unique types of aluminium heat exchangers. […]

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Flame Brazing Technology – Part 4

What is critical Have a clean surface (free of dust, grease) Heat the joint evenly to brazing Temperature Choose the right brazing alloy for the job (Mg content !) Select the appropriate flux to remove the oxide skin from the faying surfaces of the joint Use a capillary gap of the appropriate size ALUMINIUM BRAZING […]

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Flame Brazing Technology – Part 3

U‐shape brazing alloys with flux integrated into material Advantages Reduced labor cost Reduced waste No post-braze cleaning Flexible design Multiple applications Ideal geometry for feeding No hidden flux voids Precise control of alloy and flux   Ideal for Preforms Unlimited preform options Flux flows unobstructed NON‐CORROSIVE FLUX No post braze cleaning required, reducing the environmental […]

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Flame Brazing Technology – Part 2

Selecting the Correct Flux –WHAT? The first requirement of an Aluminium brazing is to be chemically effective. Fluxes are categorized as active (corrosive) and inert (noncorrosive). Fluoride base fluxes → NON‐CORROSIVE The fluxes leave the white gritty residue on the part. These fluxes include the higher temperature potassium aluminium fluoride and the lower activated cesium […]

Flame Brazing Technology – Part 1

Aluminium joining – Brazing ‐ Flux function What is brazing? Brazing is the joining of metals using a molten filler metal. On melting, the filler metal spreads between the closely fitted surfaces, forms a fillet around the joint and on cooling forms a metallurgical bond. By technical definition ‚brazing‘ is a joining process in which the filler metal […]